Camera-native AI for heavy industry — from truck turnaround and rake management to warehouse intelligence and autonomous production planning.
Each one deploys on its own and shares the same data spine. Open any of them for deployment detail, benefits, and ROI.
Everything on rails, automated. India's first AI-native, end-to-end rake management platform — Eight stages and two extensions, from FOIS alert to reconciled unloading, with demurrage falling 15–25% and not a phone call in the chain.
Everything on wheels, automated. From 20-hour turnarounds to 6. From 30-minute queues to weighments in under a minute. TAT Guard is the camera native application that runs your plant's entire truck logistics chain, from queue to gate to weighbridge to yard to dispatch, 24/7 without an operator. Two of its modules, SQMS and the AI Unmanned Weighbridge Automation System, have patents filed.
Material becomes inventory, and inventory is where the next leakage begins. Smart Store extends the platform into the store and warehouse: RFID-tagged identification of every item, live bin-level visibility, RFID portal gates controlling movement, automated reconciliation, and real-time sync with SAP, Oracle, and legacy ERPs — every GRN, issue, and transfer reflected in seconds, not overnight batches. The results plants buy it for: zero stock-outs, zero pilferage, and one data spine from gate-in to shelf to issue. Smart Store is among the most-demanded Helious products in the steel sector, where MRO and spares inventory discipline directly protects furnace uptime — and it deploys standalone or as part of TAT Guard.
AI-driven access control and workforce management system ensuring secure entry, real-time tracking, and efficient operations across industrial and institutional environments.
Production planning that thinks ahead. Gen AI PPC is the agentic planning application on the Helious platform — it generates schedules, forecasts demand, detects bottlenecks, and re-plans in seconds when reality changes, learning continuously from your plant's own data.
Helious Tech Solutions provides an advanced AI-powered Unmanned Weighbridge Automation System for steel, cement, mining and other industrial plants across India. Our solution combines Computer Vision, FASTag RFID, ANPR, automatic vehicle positioning and zero-weight validation to deliver secure, operator-free weighment in approximately 45 seconds. With real-time monitoring and seamless ERP integration, it reduces manual errors, prevents unauthorized transactions and improves plant logistics efficiency.
Position, tip, reset — governed by AI logic rather than operator judgment. After each tip, cameras inspect the wagon bed and fire a re-tipple automatically if material remains. Zero-human-presence verification runs before every cycle: the safety interlock cannot be bypassed because it isn't a switch; it's vision.
No manual tally, no dispatch disputes. AI Bag Counting verifies bagged dispatch in real time at loaders, trucks, and wagons: real-time detection and counting, error flagging, live monitoring and alerts, all reconciled against the dispatch plan and your ERP. Feeds directly into Dispatch Planning as the loading-verification layer.
Hot metal moves on rails too. Ladle Tracking extends Rake Guard from the siding into the plant's internal rail network: 360° real-time monitoring of ladle and transfer-car movement between furnace, melt shop, and casters, with SOP-compliance checks, idle and delay alerts, and predictive insights that cut thermal losses, safety risk, and unplanned downtime. The same rail-side AI that watches your rakes watches your most dangerous cargo.
A next-generation computer vision system built for the steel industry, enabling accurate serial number tracking and geometric analysis of billets in real-time – even under harsh industrial conditions.
Achieve real-time, automated material tracking across your production line with our AI-powered vision system. Enhance traceability, eliminate manual errors, and drive operational efficiency from raw material intake to finished goods dispatch.
Live Rake Position pulled directly from Indian Railways' FOIS. FNR auto-verified against consignment data, with mismatches flagged before the rake reaches your siding. Advance arrival alerts give yard crews hours — not minutes — to stage lines, equipment, and manpower.
Deploy AI-powered automation and real-time intelligence to make your industrial processes faster, smarter, and more efficient.
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