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A module of TAT Guard
AI-Powered Bag Counting
No manual tally, no dispatch disputes. AI Bag Counting verifies bagged dispatch in real time at loaders, trucks, and wagons: real-time detection and counting, error flagging, live monitoring and alerts, all reconciled against the dispatch plan and your ERP. Feeds directly into Dispatch Planning as the loading-verification layer.
99.9%Per-Bag Accuracy~ 120 BagsCounted Per Minute6+Conditions Handled
What it does
Every capability ships in the box — nothing here is a paid add-on.
01 of 08Real-Time Bag Detection & Counting
Detects and counts every bag the moment it moves, using AI and computer vision. Holds accuracy on fast-moving conveyors and high-speed packer discharge, so your count always keeps pace with throughput.
02 of 08Accuracy in the Toughest Conditions
Counts reliably where sensors fail, overlapping or touching bags, torn or underfilled bags, dust, backlight, and night-shift lighting. Trained on real industrial footage, not clean lab data.
03 of 08Trajectory-Validated Accuracy
Counts a bag only when its tracked path meets a defined condition, and re-identifies bags across frames and cameras. The result: no double counts from jitter, no phantom counts from rejected or returned bags.
04 of 08Weight Reconciliation & Dispute Protection
Cross-checks the physical count against weighbridge net weight, so discrepancies surface before the vehicle leaves the gate, ending costly short-supply claims and transporter disputes.
05 of 08Tamper-Proof Visual Evidence
Captures a time-stamped, annotated image record for every consignment. Any count can be reconstructed and defended, turning a disputed number into hard evidence, and making the count tamper-resistant by design.
06 of 08Live Monitoring & Instant Alerts
Real-time dashboards and immediate alerts on miscounts or issues let operators act on the spot, with full visibility across every loading point from a single screen.
07 of 08Counts Across Every Loading Point & Bag Type
One solution for packer discharge, conveyors, truck bays, porter chains, and wagon loading and every bag format, from PP woven, HDPE laminated, and AD*STAR to kraft, jute, poly-lined, and FIBC/jumbo bags.
08 of 08Seamless Integration & Edge Deployment
Counts feed straight into your ERP and warehouse systems for automated reporting and reconciliation. Runs on on-premise edge compute, so a loss of connectivity degrades dashboards, never the counting itself.
Related solutions
Got Questions?
Questions You Might Have
Find answers to common questions about AI-Powered Bag Counting.
It's an automated, camera-based system that uses computer vision and deep learning to detect, track, and count bags on conveyors, loading bays, stacks, and wagons in real time. Instead of a tally clerk or beam sensor, it processes live video to deliver accurate counts, live dashboards, and instant miscount alerts, with a visual record for every consignment.
Manual counting decays with fatigue, speed, and long shifts, and it fails silently nothing alarms when a clerk miscounts. It can't scale to peak dispatch, consumes staff on every shift and gate, leaves no evidence to settle a dispute, and is the method most exposed to collusion.
It's built for real dispatch conditions overlapping bags, manual loading, dust, and night shifts where accuracy is reported at both consignment and bag level, with missed and phantom counts shown separately. More importantly, every count is evidenced and reconciled against weight, so it's not just accurate, it's provable.
Yes. Live dashboards show counts across every loading point, and instant alerts flag miscounts, discrepancies, or a blocked camera. Where confidence drops below threshold, it flags for human confirmation rather than publishing a number it can't stand behind.
All common formats PP woven, HDPE laminated, AD*STAR, kraft and paper, jute and gunny, and poly-lined bags, plus FIBC/jumbo bags as a distinct class across cement, fertiliser, food grains, sugar, chemicals, and FMCG.
Validated counts are bound to the consignment, vehicle, and dispatch document and pushed directly into your ERP and warehouse systems, updating stock and reconciling against weighbridge net weight — no manual re-keying, no reconciliation surprises.
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