Application 01 · Helious Platform

TAT Guard

Everything on wheels, automated. From 20-hour turnarounds to 6. From 30-minute queues to weighments in under a minute. TAT Guard is the camera native application that runs your plant's entire truck logistics chain, from queue to gate to weighbridge to yard to dispatch, 24/7 without an operator. Two of its modules, SQMS and the AI Unmanned Weighbridge Automation System, have patents filed.

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TAT Guard9 modules
20h -> 6hTruck Turnaround Time Reduction~ 45 secWeighment Cycle26+Unique ClientsPatent FiledSQMS + AI-UMWB

Every heavy-industry plant bleeds money at the same five points: trucks idling outside the gate, manual entries at the guard booth, manipulation windows at the weighbridge, blind spots inside the yard, and disputes at dispatch. TAT Guard closes all five with one system. AI cameras are the sensors; the platform is the brain. No beam cutters, no loop detectors, no position sensors to maintain; the automation layer is camera-only, which is why it deploys in weeks and holds 99.95% uptime across 15,000+ transactions a day.

One application. Five core modules, Four extensions. Deploy what you need, expand when ready.

Smart Queue Management System
01

Smart Queue Management System

SQMS, the second patent filed in the TAT Guard family, replaces first-come-first-served chaos with AI-driven smart FIFO: every inbound vehicle is scored on five parameters and released to the optimal bay at the optimal moment. Idle dwell time collapses, fuel burn outside the gate disappears, and the same throughput runs with a fraction of the marshalling staff. This is gate entry prioritisation, not navigation — the intelligence is in who moves next, not where they drive.

Gate Access Control System
02

Gate Access Control System

One system for every person and vehicle that crosses your boundary. Vehicles: FASTag + LPR + RFID, verified in real time against Vahan and Sarathi. People: DigiLocker-based facial recognition for drivers, employees, contractors, and visitors, with digital registration and approval workflows replacing the paper ledger. Safety: PPE compliance checked at the gate itself — no helmet, no entry. Any mismatch across vehicle, driver, or document triggers denial, an alert, and timestamped footage in seconds. These access and safety capabilities are powered by Secure Sight, the platform's embedded identity and safety intelligence.

AI-Unmanned Weighbridge Automation System
03

AI-Unmanned Weighbridge Automation System

~ 45 seconds from wheels-on to boom-up: zero-weight validation, weight-stability check, driver face match, top-view material verification, digital slip, ERP sync. No operator, no manual override, no manipulation window. The load cells you already own remain the physical scale — TAT Guard's camera-native automation layer sits on top of any weighbridge, any brand.

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Yard Operations Automation and Monitoring
04

Yard Operations Automation and Monitoring

The yard is where automated plants go dark: between gate-in and weighment, most operators can't say where a truck is or how long it has idled. This module keeps continuous, camera-based visibility on every vehicle inside the boundary — position, dwell, movement path, zone compliance. Unauthorised zone entry or excess idling raises an instant alert; every movement leaves a timestamped, auditable record. Combined with SQMS, it is the difference between running a yard and merely fencing one.

Dispatch Planning
05

Dispatch Planning

Most plants still run dispatch on phone calls between the shift office and the gate. Dispatch Planning closes that loop. The moment a batch is flagged ready, trucks are allocated against the plan, sequenced into the outbound queue via SQMS, and loading is verified by AI including bag counting by camera. Exit completes on a digital gate pass with dual authentication and automatic Transit Pass generation, and every dispatch leaves fully documented and already reconciled in your ERP.

Extend the chain

Same spine, same login, Switch these on when the core chain is running.

Client Success Stories

What Our Clients Say

Hear what our clients say about our AI solutions and their impact on their business.

The mining management system improved our operational efficiency and provided valuable insights. A great experience working with them.

Gurpreet Sabharwal

Gurpreet Sabharwal

MD, Tirupati Group

At Welspun, we needed complete operational control across weighbridges and loading yards — not just automation. Helious delivered exactly that. Zero Manpower 30 sec operations at weighbridges, automated loading intimations, real-time anomaly escalation, and a VAPT-certified dashboard connecting every touchpoint. Every scenario we could think of was already accounted for. AI adoption in heavy industry requires that level of trust, and Helious has built it.

Karthikeyan M

Karthikeyan M

Resident Director, Welspun World

Gallantt’s first AI-powered weighbridge at Gorakhpur is now live, fully integrated with SAP S/4HANA for seamless data integrity. With AI material identification, ANPR, and human detection, it has improved plant TAT and reduced congestion — a major Industry 5.0 milestone delivered with Helious Tech Solutions.

Jagroop Singh

Jagroop Singh

President & CIO, Gallantt Group

The AI-Unmanned Weighbridge System from Helious Tech Solutions has improved our weighing operations with greater accuracy, faster processing, and reduced manual effort. The team’s support and seamless execution made the entire experience highly effective.

Dinesh Gupta

Dinesh Gupta

AVP, Godawari Power and Ispat Limited

FREQUENTLY ASKED QUESTIONS

Frequently asked questions

TAT Guard is an AI-driven truck logistics automation system that reduces truck turnaround time from 20+ hours to approximately 6 hours. It automates the entire chain — smart queue management, gate entry, weighment, and dispatch — eliminating idle time, congestion, and manual errors across steel plants, cement units, and power facilities.

TAT Guard's AI-unmanned weighbridge automation system is the most effective weighbridge fraud prevention solution available. It captures weight only after AI validates stability, verifies driver identity via facial recognition, checks vehicle alignment via top-view cameras, and auto-generates tamper-proof digital slips synced to your ERP — with zero manual override window.

Yes. TAT Guard's Smart Queue Management assigns each incoming truck to the optimal gate and bay using real-time AI logic based on yard density, load type, and priority rules. This dramatically cuts gate-to-gate truck turnaround time, eliminates idle fuel burn, and reduces plant-wide congestion — currently processing 15,000+ transactions daily globally.

TAT Guard is purpose-built for steel plants, thermal power plants, cement industry, mining & minerals, and ports & bulk terminals. Any facility handling high truck volumes can benefit from automated gate control, AI-powered weighbridge fraud prevention, and real-time yard monitoring — all running 24/7 without a single operator.

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TAT Guard ROI Calculator

Know your TAT Guard ROIbefore the pitch.

Model your current plant conditions, pressure-test the operational upside, and build a clear ROI view that leadership can review with confidence.

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Share-ready ROI report

Helious Tech Solutions Pvt. Ltd.

TAT Guard ROI Report

Value assessment opening spread

Value assessment

Executive summary

Automation recovers measurable operating value

Projected annual savings

₹2.4 Cr+

per year

Current TAT

12.5 hrs

Expected TAT

8.5 hrs

TAT Reduction

32%

Financial outcome

Annual value and investment return

Top metrics

Net Annual Value

₹1.9 Cr

Payback Period

7 Mos

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Deploy AI-powered automation and real-time intelligence to make your industrial processes faster, smarter, and more efficient.

99.95%

Uptime

24/7

Support

26+

Happy Customers