India's Only Camera-Native Multimodal Industrial Intelligence Platform
AI-DrivenCompanyDeliveringScalable,Future-ReadySolutions

Every truck. Every wagon. Every tonne. Every gram of CO₂ avoided. Tracked, verified, and optimised by AI. Helious is the camera-native intelligence platform that automates operations, eliminates losses, and cuts turnaround time, bringing you one step closer to net-zero logistics.

Built on proof, Not promises.

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DPIIT
FICCI
PHDCCI
MSMSE
Made In India

Trusted by fast-scaling organizations worldwide

Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
HPGK
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
HPGK
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
HPGK
Dongamahua
JIndal Panther
SRMB
Tirupati
Janki Corp Ltd.
Paradip
Gallantt
Blue Smart
Carrier
Jindal Shadeed
Coal India
Hira
Jindal Steel
Shree Cements
Siemens
Sohar Steel
Jindal Pelletizing
TATA
Tripta
Vedanta
Jindal Power
Welspun
HPGK
AI Technology

What Are We Doing In AI Industry

Helious Tech Solutions delivers cutting-edge AI solutions across critical sectors, driving efficiency, innovation, and sustainable growth through intelligent automation.

Agentic AI Systems

Autonomous AI agents driving real-time decisions, optimizing industrial workflows and logistics operations with minimal human intervention.

Unified AI Logistics Layer

A seamless AI layer powering solutions like TAT Guard and Rake Guard, enabling smart logistics automation, real-time tracking, and end-to-end operational visibility.

Edge AI Intelligence

Real-time edge processing enabling faster decisions, smart logistics automation, and uninterrupted industrial operations.

Predictive & Cognitive Analytics

AI-powered analytics for demand forecasting, anomaly detection, and proactive logistics and operational optimization.

AI technology illustration
12+
AI Models
10,000+
Daily Txns
2
Patents Filed
99.95%
Accuracy
Cross-Module Orchestration

The Agentic AI Layer

Where isolated modules connect and cascade. Watch how one event triggers intelligent decisions across detection, planning, and dispatch, all orchestrated in real-time.

Rake Guard

TAT Guard

Agentic AI

Layer

Gen AI PPC

1

Scenario Overview

Rake arrives with 58 wagons of iron ore

All three modules connect through the Agentic AI layer. Click through the carousel to see how a single event, a rake arriving, cascades across the entire platform in real-time.

2

1. Detect

Rake Guard detects 58 wagons

Rake Guard FOIS integration detects the rake. AI identifies wagon condition - 2 bulged wagons flagged, 56 cleared for unloading.

3

2. Signal

Rake arrival to Agentic AI

Rake Guard signals the Agentic layer: material type, tonnage, wagon health, estimated unloading time. Agentic correlates with current plant state.

4

3. Re-plan

Material available to Re-plan

Agentic AI feeds into Gen AI PPC: "2,800 tonnes iron ore arriving, available in 6 hours." PPC re-runs 1,000s of scheduling scenarios in seconds. New optimized plan generated.

5

4. Schedule

Updated plan to Orchestrate

Gen AI PPC pushes the updated production schedule back to Agentic AI: batch sequence adjusted, shift plan modified, outbound dispatch timeline updated.

6

5. Dispatch

Dispatch schedule to Queue trucks

Agentic AI cascades to TAT Guard: "Batch ready at 14:00, queue 12 outbound trucks." Smart queue AI re-prioritizes gate sequence. Weighbridge slots pre-allocated.

7

6. Intelligence

Cross-site intelligence

Every signal trains the models. Agentic AI learns: "When rake arrives, dispatch demand spikes 6 hours later." Cross-site intelligence compounds daily.

Our Solutions

Innovative AI Solutions For Your Business

At Helious, we transform industrial and logistics operations using Agentic AI and Generative AI for real-time decisions, automation, and smarter operations.

ShieldCheck

AI-Unmanned Weighbridge Automation System

AI Unmanned Weighbridge transforms traditional weighing into a fully automated and intelligent process. The system ensures reliable measurements, faster vehicle movement, and better operational control.

  • Driver Face Recognition with Aadhaar-Based Verification
  • 45-Second Turnaround Time (TAT)
  • Zero Weight Validation Before Vehicle Entry
TrainFront

Wagon Tippler Automation System

Automates the unloading of rail wagons using intelligent control and minimal manual intervention.Improves unloading speed, enhances safety, and ensures efficient material handling operations.

  • AI Identification
  • Smart Weighing
  • Auto Reconciliation
TrainFront

AI-Powered Bag Counting

Using smart cameras and computer-vision models, it automatically detects, tracks, and counts every bag as it moves even when bags overlap, arrive at high speed, or are loaded by hand. It eliminates human counting errors, speeds up loading, and gives you an accurate, time-stamped record you can defend against any short-supply claim.

  • Real-Time Bag Detection & Counting
  • High Accuracy with Error Detection
  • Live Monitoring & Alerts
TrainFront

Ladle Tracking System

Ladle Tracking System enables 360° real-time monitoring of ladle movement, improving efficiency, safety, and SOP compliance while reducing losses, risks, and downtime through automated alerts and predictive insights.

  • Automated Ladle Monitoring
  • Minimizes Unplanned Downtime
  • Improved Operational Efficiency
TrainFront

Billet & Rebar Tracking System

A next-generation computer vision system built for the steel industry, enabling accurate serial number tracking and geometric analysis of billets in real-time – even under harsh industrial conditions.

  • Ultra-Accurate Identification
  • Advanced Geometric Analysis
  • Intelligent Multi-Camera System
TrainFront

Foreign Particle Detection System

An intelligent vision system that detects and notifies foreign particles or anomalies in real time. Powered by AI and multi-sensor technology, it ensures product purity, protects equipment, and enhances process efficiency across coal, cement, steel, and other industries.

  • Real-Time AI Inspection
  • Multi-Sensor Detection
  • Smart Classification & Alerts
TrainFront

Smart Material Tracking

Achieve real-time, automated material tracking across your production line with our AI-powered vision system. Enhance traceability, eliminate manual errors, and drive operational efficiency from raw material intake to finished goods dispatch.

  • Real-Time Material Visibility
  • AI-Driven Error Elimination
  • Enhanced Productivity & Efficiency
Client Success Stories

What Our Clients Say

Hear what our clients say about our AI solutions and their impact on their business.

The mining management system improved our operational efficiency and provided valuable insights. A great experience working with them.

Gurpreet Sabharwal

Gurpreet Sabharwal

MD, Tirupati Group

At Welspun, we needed complete operational control across weighbridges and loading yards — not just automation. Helious delivered exactly that. Zero Manpower 30 sec operations at weighbridges, automated loading intimations, real-time anomaly escalation, and a VAPT-certified dashboard connecting every touchpoint. Every scenario we could think of was already accounted for. AI adoption in heavy industry requires that level of trust, and Helious has built it.

Karthikeyan M

Karthikeyan M

Resident Director, Welspun World

Gallantt’s first AI-powered weighbridge at Gorakhpur is now live, fully integrated with SAP S/4HANA for seamless data integrity. With AI material identification, ANPR, and human detection, it has improved plant TAT and reduced congestion — a major Industry 5.0 milestone delivered with Helious Tech Solutions.

Jagroop Singh

Jagroop Singh

President & CIO, Gallantt Group

The AI-Unmanned Weighbridge System from Helious Tech Solutions has improved our weighing operations with greater accuracy, faster processing, and reduced manual effort. The team’s support and seamless execution made the entire experience highly effective.

Dinesh Gupta

Dinesh Gupta

AVP, Godawari Power and Ispat Limited

Watch Now

Latest Videos

Stay updated with the latest insights, trends, and innovations in AI technology.

Transforming Logistics with AI Unmanned Weighbridge System by Helious Tech Solutions
AI Weighbridge

Transforming Logistics with AI Unmanned Weighbridge System by Helious Tech Solutions

Discover Helious Tech Solutions, AI-Driven Solutions for a Smarter Tomorrow
AI Solutions

Discover Helious Tech Solutions, AI-Driven Solutions for a Smarter Tomorrow

Smart AI-Based Vehicle Tracking System Using RFID, ANPR & More | Helious Tech Solutions
Vehicle Tracking

Smart AI-Based Vehicle Tracking System Using RFID, ANPR & More | Helious Tech Solutions

AI-Unmanned Weighbridge System in Action| Helious Tech Solutions
AI Weighbridge

AI-Unmanned Weighbridge System in Action| Helious Tech Solutions

WELCOME 2030: Future of Steel Plants with AI | Helious Tech Solutions
Industrial Automation

WELCOME 2030: Future of Steel Plants with AI | Helious Tech Solutions

Future of Indian Ports with AI | A Glimpse Into 2030 | Helious Tech Solutions
Ports Transformation

Future of Indian Ports with AI | A Glimpse Into 2030 | Helious Tech Solutions

Latest Insights

Latest Blogs & Insights

Stay updated with the latest insights, trends, and innovations in AI technology.

AI Bag Counting vs Sensor-Based
Blog
Jul 28, 20264 Mins

AI Bag Counting vs Sensor-Based Counters: Which Is Actually More Accurate?

Which bag counter is actually more accurate? Compare AI computer-vision counting vs sensor-based counters on accuracy, overlapping bags, cost and audit trails.

Read More
Coal Rake Management
Blog
Jul 23, 20266 Mins

How to Reduce Coal Rake Turnaround Time by 10–25%: A Practical Guide

Cut coal rake turnaround time by 10–25% with no new infrastructure. A practical guide to the bottlenecks, the levers that move TAT, and demurrage savings.

Read More
RFID + AI vs. Positioning Sensors: Why Vision-Led Weighbridge Automation Wins on Fraud, Identity, and Safety
Weighbridge Automation
Jun 29, 20264 min

RFID + AI vs. Positioning Sensors: Why Vision-Led Weighbridge Automation Wins on Fraud, Identity, and Safety

A practical weighbridge software comparison for steel and cement plants — why RFID + AI vision beats positioning sensors on fraud prevention, driver identity and safety, and how Helious's unmanned weighbridge system in India goes further.

Read More

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